Saturday, 11 May 2013

Basket Case

My soldering skills have been steadily improving so I decided it was time to tackle the fender basket.  I first soldered the sides and base together flat and then bent the completed assembly around a former.  Next I soldered the middle and top parts into which the fenders fit.  A little filing of some excess solder and hey presto!



Next up was the flybridge rail which runs up the starboard side of the step and then to the back of the flybridge.  I used some left over aluminium rod for the stair rail so that it could be drilled to pin the pieces together.  From my reference photos, I also spotted that the rail is a slightly different shape to the kit plan; the two vertical ends and top rail are all one piece.

This meant several attempts were needed to form it into the right shape so several pieces of ali rod ended up in the scrap bin!  Hopefully the photos show how it all went together.   The rail along the back of the flybridge is styrene tube with brass rod inside.

I'm planning to finish off the back of the wheelhouse next.


Tuesday, 30 April 2013

Safety First

I've continued with the wheelhouse exterior while I steel myself to finish off the crew seats and rest of the interior.

First up was the rails along the cabin side.  Unlike the Trent, these run along virtually the entire one length.  Also unlike the Trent, there are no marks on the cabin sides showing where the bases go.  So, I marked up the cabin side using the RNLI and kit plans as a guide.  One point to note is that the rail bends upwards about half way along, not much so easy to miss at first glance but enough to be noticable.  Also, at least on the Pastow boat, at the front the rail runs closer to the lockers than the kit plans show.

Having marked up the position of the rail and bases, I used the 1.6mm brass rod and soft soldered (low melt solder) this to the bases in situ on the model.



I then turned my attention to the safety wire.  The anchor points will be glued on prior to painting, but as they're fragile, I'll leave that for now.  The guides were made from 4.8x3.2 strip in the end.  I used 3.2mm square strip at first, as the kit instructions would suggest, but in comparison with the photos and plans I have, these were too shallow.  Both are shown below for comparison.  I also used 0.5mm strip as a base plate.  These are painted orange on some boats, including the Padstow boat, rather than left as wood, so were glued in place.

Next up is the stairs and rails I think.

Thursday, 11 April 2013

Fill 'Er Up

I've now turned my attention away from the cabin to the outside of the wheelhouse; I felt I needed a change.

First up was the fuel fillers as the production boats seem to have a slightly different arrangement to the kit.  I think, though I may be wrong, that the fuel fillers have a lockable cover on the production boats and the pipe forward of the fuel fillers is a cabin vent.  So having cut a much smaller hole and filled the remaining CNC groove, I got started.

The filler cover is simply 2 laminated pieces of 0.25mm styrene, one with a notch cut out.  The vent pipe is a 3.2mm styrene tube, running into a 6.4mm square styrene tube with the ends capped.  The collar is a 7.2mm disc punched from 1.5mm styrene.  The vent opening is 3.2mm brass tube.

Then, I simple made the recess box to take the vent from 0.75mm styrene.  The top of the recess box is not square but at an angle which make fitting the vent a little less straightforward.  Anyway, here's a pic  of the finished parts;

Monday, 25 March 2013

Stretching the Point

Frankly I'm questioning the sanity of my project to enhance the wheelhouse interior.  It feels like I've been doing it for ages!  Anyhow, to coin a phrase I've started so I'll finish.

This time, I've been working on the framework behind the cox's seat - the front part of the stretcher island.  From what I can tell, the rear section is a removable low frame.

I started by cutting back the seat base to an angle to match the front part of the seat frame.  This is at the same angle as the other seats but runs to the cabin roof.  The front of the frame is just 3.2mm styrene tube with square tube towards the top in to which the stretcher frame attaches; though it is braced with 1.6mm brass rod.

The frame was then made with 3.2mm styrene, with the braces from 2mm brass.  The photos show how it all goes together - the the coin is just to stop the whole assembly toppling backwards.



Monday, 4 March 2013

Turning the Tables

I've not posted for a while because first, work on the Tamar slowed for a while and secondly because my camera broke so I had to get a new one.

The reconstruction of the coaming and cabin floor is coming on.  The floor is nearly done and the coaming cut down and now needs capping.  I was a shame to cut out what was a nice coaming molding but needs must.

I've also been carrying on my upgrade of the wheelhouse detail.  Work on the seats continues, as does work on the armrest controls for the SIMS system and the throttle and steering controls for the helm and cox's seats.

I have though finished the navigator's table, as shown below.

This is a little guess work with the table top measurements taken from the RNLI plans but the rest was guess work from photos.  It's probably not 100% accurate but it's a reasonable guess.  I've got a chart to go on after painting as well!

Next up is the framework behinsd the cox's seat.

Monday, 28 January 2013

In the Frame

My production line of seats is taking far longer than I anticipated.  I now have one complete, or nearly complete crew seat and am working on the other 6 but progress is slow.

So, to progress, and since the update on my last post, I've butchered the floor former for the cabin.  That's involved removing the sides and front with the lock tabs for the cabin floor.  I've also cut new pieces to fit and secure the lowered floor.  Next stage is the reconstructive surgery to fit the new parts.

I've also made the first seat frame which will I think be for the crew seat on the port side at the rear of the cabin.  The two forward posts fit through the seats and are 3.2mm tube.  The tops are 4.0mm alloy tube and the side braces are 2.4mm brass.  I've used the RNLI plans for the frame size rather than the instructions.  All that's left is to finish the shock absorber on the centre seat back.

Here's a pic of the (nearly) finished seat.

Friday, 11 January 2013

If You're Sitting Comfortably ...

So this post is about the wheelhouse seats.  Since buying the kit, I've always thought the vac form seats were a little one dimensional (in the metaphoric sense) or simplistic if you prefer.   The windows in the Tamar are also bigger than the Trent so I reckon the seats would be quite visible.  I looked at various model car websites in search of racing car seats as replacements but they were pricey and not particularly like the boat seats.  So on to plan B.

Looking at my reference photos, the seats have a headrest not on the kit parts, the support frame runs through the seat back and there are armrests.  Also, the seat belts are blue Sabelt ones which I wanted to add.

Hopefully the photos show what I did but here's an explanation;

First, I cut holes in the seat base for the supports which I decided would be better in 3.2mm tube (not 4mm as in the kit).  Next, I glued a small piece of 4.8mm (inside diameter 3.2mm) tube at the top of the seats for the support tubes to run through.  Then I used 1/8" (3.2mm) balsa strip in 1/2" and 1/4" widths for the seat cushions.  Plasticard was then glued to the back of the balsa on the headrest and arm rest supports - this has two functions: to fit flush to the vac form seat and; stop the balsa splintering when I drill the holes for the seat belts.  I used Bostik Serious Glue to bond the balsa to the vac form and the plasticard to the balsa.  This I had from another project - it's not that cheap and is horrible if you get it on your hands like I did; it won't come off until dry after about 30mins and sticks to anything you touch in the meantime, but it did the job really well.

Then I roughly shaped the balsa using abrasive paper and files.  Large aps were then filled with Squadron filler as my usual filler of choice Humbrol wouldn't bond to the balsa, though it did work in other places.

Next I sanded the cushions to shape and drilled the openingd for theseatbelt holes.

There are 2 more significant parts to add to the seats themselves before moving to the frames and bases.  First, the central support will be added from 4.8mm tube and faired into the seatback with filler.  I believe this is the shock absorber as there's a spring at the base which I'll be making later.

Secondly, I'll be making the armrests, hopefully with the integrated SIMS controls and throttle & steering controls at the appropriate stations.  Also, I'll be making the support frames.  As the full size seats are carbon fibre, I've yet to decide whether to just paint them black or whether to add carbon fibre decals.

UPDATE
This has become a lesson in the law of unintended consequences!  I had checked the modified seats would still fit using the plans.  However, I forgot that the plans aren't all to scale so it turns out there's not enough room!  So, what to do - it's major surgery time!  Not entirely sure how to do it but I'll need to lower the cabin floor and chop down part of the coaming on the deck moulding.  At least this will bring the wheelhouse floor to the same level as the deck which is the level shown on the RNLI plans.